Battery Technology Primer
Choice of Battery Chemistries
 

No single battery offers all the answers, rather, each chemistry is based on a number of compromises. Figure 1 compares the pros and cons of the six most common batteries: the sealed NiCd, NiMH, SLA, Li-Ion and Li-Polymer.

Battery Type NiCd NiMH SLA Li-ion Li-Polymer

Energy density (Wh/Kg)

50 75 30 100 175
Cycle life (typical) 1500 500 200-300 300-500 150
Fast-charge time 1-1/2h 2-3h 8-15h 3-6h 8-15h
Self-discharge medium high high very low very low
Cell voltage (nom.) 1.25V 1.25V 2V 3.6V 1.5V
Load current very high medium low high low
Exercise req. (days) /30 /90 /180 N/A N/A
Battery Cost low medium very low very high high

estimated, ref., $)

50.00 80.00 25.00 100.00 90.00
Cost per cycle ($) 0.04 0.16 0.10 0.25 0.60
In common use since 1950 1970 1970 1990 1990

Figure 1: Pros and cons of the most commonly used rechargeable batteries

'Energy density' is measured in watt-hours per kilogram (Wh/kg).
'Cycle life' indicates the typical number of charge-discharge cycles before the capacity decreases from the nominal 100% to 80% (65% for the reusable alkaline).
'Fast-charge time' is the time required to fully charge an empty battery.
'Self-discharge' indicates the self-discharge rate when the battery is not in use. "Moderate" refers to 1-2% capacity-loss per day.
'Cell voltage' multiplied by the number of cells provides the battery terminal voltage
'Load current' is the maximum recommended current the battery can provide. "High" refers to a discharge rate of 1C*; "very high" is a current higher than 1C*.
'Exercise requirement' indicates the frequency the battery needs exercising to achieve maximum service life.
'Battery cost' is the estimated commercial price of a commonly available battery. 'Cost-per-cycle' indicates the operating cost derived by taking the average price of a commercial battery and dividing it by the cycle count.
'In commercial use since' is the approximate year when the battery became commercially available.

* C-rate is a unit by which charge and discharge times are scaled. If discharged at 1C, a 1000mAh battery provides a current of 1000mA; if discharged at 0.5C, the current is 500mA.

It is interesting to observe that the NiCd has the shortest charge time, delivers the highest load current and offers the lowest cost-per-cycle, but is most demanding on exercise requirements. For applications where high energy density is critical, regular exercise is impractical and cost is secondary, the NiMH is considered the best choice. Not without problems, NiMH batteries have a cycle life one-third that of NiCds. Furthermore, field use has revealed that the NiMH also needs some level of exercise to maximize service life, but to a lesser extent than the NiCd. In comparison, the SLA needs little or no maintenance but has a low energy density.

Among rechargeable batteries, the NiCd has been around the longest since 1950. It is also one of the best understood chemistries and has become a standard against which other batteries are compared. This study compares the different chemistries relative to the NiCd.

 
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