Battery Technology Primer
Regular Exercise
 

Crystalline formation is most prominent if the battery is left in the charger for days, or if repeatedly recharged without a periodic full discharge. It is not necessary to discharge a NiCd before each charge. A full discharge to one volt per cell once a month is sufficient to keep the crystal formation under control. Such a discharge/charge cycle is referred to as exercise.

If no exercise is applied for several months, the crystals ingrain themselves, making them more difficult to dissolve. In such a case, exercise is no longer effective in restoring a battery and recondition is required. Recondition is a slow, deep discharge that drains the cell to a voltage threshold below one volt per cell. Lab tests have shown that a NiCd cell should be discharged to at least 0.6 volts to effectively dissolve the more resistant crystalline build-up. When applying recondition, the current must be carefully controlled to prevent cell-reversal.

In respect to restoring weak batteries through exercise and recondition, not all batteries respond equally well; an older battery may show low and inconsistent capacity readings, or even get worse with each cycle applied. If this occurs, the battery should be replaced. This type of battery can be compared to a very old man to whom exercise is harmful. There are older NiCd batteries, however, that recover to near original capacity when serviced. Caution should be applied when "re-hiring" these old-timers because they may exhibit high self-discharge.

Choice of Battery Chemistries
Memory
Self Discharge
 
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